ISRO successfully tests 3D-printed rocket engine “PS4”

Indian Space Research Organisation (ISRO) on May 9 successfully tested a liquid rocket engine made with the help of 3D printing.

  • The engine, PS4 is used as the engine for the fourth stage of the Polar Satellite Launch Vehicle (PSLV).
  • It was redesigned by ISRO for production using 3D printing. The technology helped ISRO bring down the number of parts in the engine from 14 to a single piece.
  • ISRO was able to eliminate 19 weld joints and saved 97% of raw material. It also reduced the overall production time by 60%.
  • 3D printing is a process that uses computer-created design to make three-dimensional objects layer by layer.
  • It is an additive process, in which layers of a material like plastic, composites or bio-materials are built up to construct objects that range in shape, size, rigidity, and colour.
  • To carry out 3D printing, one needs a personal computer connected to a 3D printer. They need to do is design a 3D model of the required object on computer-aid design (CAD) software and press ‘print’.
  • The 3D printer does the rest of the job. 3D printers construct the desired object by using a layering method, which is the complete opposite of the subtractive manufacturing processes.
  • These machines are capable of printing anything from ordinary objects like a ball or a spoon to complex moving parts like hinges and wheels.

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